Profiles

Propeller Brewing Company is one of the best known and loved craft breweries in Atlantic Canada.  In early July I had the chance to have a beer with company owner John Allen and compile the information for this profile.

Background

In the mid-1990s John was looking to get out of film business where he worked on the prop side of the business.  As someone who started homebrewing in the early 1980s, moving into brewing professionally was the next logical step.

John purchased the original equipment for the brewery in Victoria, B.C. and took the opportunity to meet with local brewers to get their advice on starting up a brewery. Jim Pryor, who brewed in Britain for Bass and Whitbread, is someone he met online while preparing his business plan and also offered a great deal of assistance in starting up the brewery.

Propeller Brewing Company opened its doors in July 1997 at its current location at 2015 Gottingen Street in Halifax.  The location has previously served as a strip joint, movie theatre, café and Carpenters Union Hall.  In addition to the brewery, the location has a store front, the Prop Shop, where growlers, bottles of their beer and Propeller merchandise can be purchased.

Propeller Team

Bobby Zacharias has been the brewmaster at Propeller for the past four to five years and studied brewing in Scotland at the Heriot-Watt University and also took a year long course at the Siebel Institute of Technology and World Brewing Academy.  John originally met Bobby years ago and he joined the Propeller team with the previous brewmaster.

Tracy Phillippi recently joined the Propeller Team.  She servers as a brewer and also helps out Andrew Cooper on the sales and marketing side for Propeller.  The Wisconsin native has completed the BJCP, has been a regular contributor to TAPS magazine  and in the past has been heavily involved in the Toronto craft beer scene.

Production and Distribution

Propeller is currently producing 18 HL batches and brew a total of 18-19 times per week with 3 to 4 batches per day being produced.  They are currently looking to order a new system that will double their capacity as they are struggling to keep up with demand for their products.  They are planning on expanding around January as they are far too busy to do so this time of year.

Last year they sold a total of 7500HL and this year are on pace for 8500 HL.  Approximately 75% of their sales is bottles with the balance coming in draft.  Growlers have been a huge success since they’ve launched them in 2006.  They sell on average 110 growler fills per day (based on 365 days) and have sold over 300 per day on peek days.

They have experienced 15 to 20% growth fairly consistently and this year are up 12% so far.  They sell the majority of their beer in Nova Scotia followed by Ontario, British Columbia, New Brunwick and Alberta.  They have sold their products previously in Newfoundland and Manitoba but due to the need for critical mass marketing support, they have abandoned those provinces and focused on other areas.

Their Beer

Here is a description of each of the regular rotation beers taken directly from the Propeller website:

Year-Round:

Extra Special Bitter (ESB):  Our ESB is a rich, full-bodied English-style bitter, brewed with carefully selected malts and hops. This copper coloured, English styled ale is our best seller. Smooth, Full bodied and All Natural, like all our beers.

IPA: Not for the faint of heart. True India Pale Ales had to withstand long sea voyages before quenching the thirst of cranky British troops stationed in India. Our IPA is true to this style, it’s bracing, bitter and higher in alcohol (6.5%alc./vol) and made with the trademark Propeller quality. It’s full-bodied ale for full throttle beer lovers!

Pale Ale:  Advances in malting techniques made possible paler coloured malts and heralded the arrival of Pale Ales onto the brewing scene in the 1800s in Britain. The most famous Pale Ale brewers came from Burton, where the hard water perfectly suited this new style of beer. Propeller “Burtonizes” its water to emulate this famous style. Crisp, hoppy and dry, Propeller Pale Ale is a delightful interpretation of a classic British brew.

Honey Wheat Ale:  Our Honey Wheat Ale is brewed with a blend of barley and wheat malts, with just a hint of Nova Scotia honey. The honey used is high quality fruit blossom and wildflower honey made in the Annapolis Valley. This honey is gently blended into the kettle late in the boiling process.  Propeller Honey Wheat is fermented at a slightly lower temperature than our other Ales. This provides a cleaner, smoother beer and also ensures the delicate flavours provided by the addition of Honey are uninhibited.  Light and refreshing, this is a year round favourite!

London Style Porter:  This beer style was created in the mid-1750’s. A dark full-flavoured beer but smoother and less bitter than stout. Made with softened water, Propeller London Porter is a blend of pale, roasted and chocolate malts, hopped with English and North American varieties.  Porter was the drink of the masses long before lagers or modern ales were fashionable. The name Porter originated because this strong, nourishing drink was reputed to be the favourite beverage of the hard working porters of London’s Covent Gardens.

Pilsner: Pilsner is a style of lager that originated in Plzen (pronounced Pilsen), Czechoslovakia in 1842. Prior to that time, most beers were made with top-fermenting yeast and were dark in colour and somewhat hazy. In 1842, an innovative Czech Brewery used a ground-breaking technique of methodical bottom fermenting with a new strain of yeast. The resulting brew, Pilsner, was a refreshing golden and bright beer that has now been adopted by breweries all over the world.   Propeller Bohemian Style Pilsener, is a refreshing brew in the classic lager style of Bohemia. Made with a blend of Canadian and European malts and prized Noble hops, Propeller Bohemian Style Pilsener displays classic Euro-lager characteristics: a slightly sulphurous nose, distinctive Continental hop aroma, a light malt sweetness and a refreshing bitter finish.

Seasonal:

Revolution (RIS):  This beer was born for greatness. Sent by English brewers via the Baltic Sea to the court of the Czars, Russian Imperial Stout was brewed to very high gravities and allowed to ferment on the long voyage. The result? A dark, strong and bracing brew.   Propeller’s version weighs in at a whopping eight percent alcohol content, with a deep, rich, black colour. The taste of alcohol is well masked by the intense hop bitterness, extreme roasted malt and dark fruit notes.   Propeller Brewing Company has brewed and bottled this unfiltered ale each year since 2006, making Propeller the extreme brewing pioneers of Nova Scotia. This seasonal offering is only available at the Propeller Cold Beer Store on Gottingen Street, and select private retailers in Halifax.

Hefeweizen:  Nothing refreshes more than this naturally cloudy wheat beer with a yeasty aroma and flavours of banana and clove. Our summer seasonal is made with special Weizen yeast, German Noble hops and equal amounts of barley and wheat malts and finished with higher than normal carbonation.   “Propeller’s version displays typical cloudiness with yeasty, spicy, banana, and dry savoury aromas. Very light and refreshing on the palate, with creamy texture and gentle, lightly fruity character, it finishes with a touch of dryness. The mild, refreshing style makes this a good summer brew that will appeal to most palates.” (Sean Wood)

Pumpkin Ale:  In the fall of 2004 we created a Pumpkin Ale at the request of the Town of Windsor’s  Pumpkin Festival and a fall classic was born. We brew this ale using Howard Dill’s® world famous Atlantic Giant Pumpkins® with a special blend of spices – this of course in addition to the usual ingredients: highest quality malted grains, hops, water and yeast. It’s the next best thing to pumpkin pie. This one goes fast so make sure you mark your calendar for this October.

Double IPA:  Propeller Double IPA is a full bodied, American style Double India Pale Ale that is brewed with premium Pacific Northwest hops and a rich blend of 2-row Pale and Crystal malts. Following fermentation it has been heavily dry hopped (a process that enhances the aroma without imparting bitterness in beer) giving this bold brew its big west coast nose. Double IPA delivers a huge amount of piney, floral, and citrusy hop aroma and flavour from start to finish that is balanced by sweet malt flavours. At 8.2% alcohol by volume and 85 IBUs, Propeller Double IPA is not for everyone… It is a TRUE hop bomb, for TRUE hopheads.

Occasionally, Propeller will release a “One Hit Wonder” limited release beer.  John talked about how the brewers love brewing the One Hit Wonders as it allows them to experiment and create different beers.  He also explained as a microbrewery (and not a brewpub) he needs to focus on consistency of their regular products which limits the amount of “one of” beers they can produce.

Collaboration Beers

Propeller has produced Alpha Dog Wet Hopped Collaboration Ale with Sea Level Brewing and also an Imperial Extra Special Bitter with Hart & Thistle.  John hopes they’ll be able to do both collaborations again this year.

Local Suppliers

Propeller used Maritime Malt last year for one of their “One Hit Wonders” and also for their collaboration brew with Sea Level brewing.  They use Annapolis Valley honey and Howard Dill pumpkins for their pumpkin beer that is available in the Fall.

Philosophy on beer festivals / Conferences

Propeller is not a regular attendee at beer festivals (especially those not focused on craft beer).  They’ll attend a festival if there is a marketing rationale for it, normally if they are looking to enter a new market.  He’s not interested in attending “giant open bar” festivals where he needs to donate his beers to someone else who is making a profit on the tickets.  Because most of the beer festivals are so busy and crowded it is more about handing out beer than it is a real opportunity to market their product.  Considering how busy Propeller already is, coordinating attendance at beer festivals and giving away product that would otherwise be sold doesn’t make sense.  He’d also like to see more of an emphasis on pairing with foods at festivals.  Propeller did attend this initial Saint John BeerFest earlier this year and also a beer festival in Toronto.  John also mentioned that he is giving some thought to organizing a true craft beer event for this Winter.

John and Bobby attended the Craft Brewers Conference in San Diego a few months ago.  While they do not attend every year, they do go when there is specific information they are looking for and it also serves as a good networking opportunity although John is already well connected within the industry.

Philosophy on Beer Awards

Propeller has stopped submitting their beers for awards the past few years.  They have previously won multiple awards at the Canadian Brewing Awards and also at the World Beer Championships.  John jokes that this is due to the high cost of plaque mounting but it has more to do with the time and effort involved in submitting their beers and they are more than comfortable with the fact that people love their beer.  John also mentioned that for the past 10 or so years that the Coast has been running the best microbrewery award in Halifax they have won for all years but two.

Community Involvement

Propeller has been heavily involved in community projects.  Propeller has been involved in events related to the North End Community Health Center, Northern Lights Lantern Festival , have donated a labeller for a charity to create salad dressing that benefits Inner-city kids and have been involved in other community events.

Internet Presence

Propeller has a website, a Facebook Page, and a very active Twitter account ( @propellerbeer ).

The story of the Pump House Brewery is the story of a dream come true.  The husband and wife team of Shaun and Lilia Fraser opened the Pump House in September 1999 fulfilling Shaun’s long term dream of opening his own brewery.  Shaun actually appeared on the “Thrill of a Lifetime” television show in the 1980s when he was given the chance to brew beer at a Labatt’s plant after his inability to land a job with any of the big breweries.  While in didn’t turn into a full time gig (Shaun didn’t have the food science or chemical engineering background required to be a brew master at the plant;  his education is as a Geologist) it started him off on his journey to owning his own brewery and eventually winning Canadian Brewery of the Year.   I sat down with Shaun for a conversation at the brewery on Mill Road in Moncton to complete this post.

Background
As is often the case, Shaun spent a few years homebrewing before brewing commercially.  Over the three to four years he was homebrewing before getting his first chance to brew professionally, he completed 100s of batches. His first professional brewing job was with HansHaus Brewery in Dieppe, N.B. in the late 1980s.  The German who hired Shaun had received his Doctorate of Brewing Science at one of the best brewing schools in the world.  After a couple of years working with the brewery (it closed shortly after Shaun left), he started to brew at Fat Tuesday’s in Moncton.

After a couple of years of all malt brewing, Shaun moved into the equipment side of things and worked for Charlottetown Metal Products (now known as DME).  He eventually went to work for another company in the U.S. where he successfully gained over 50% market share of the craft beer equipment market in New England.  He eventually moved into foreign and difficult installations world wide and helped open breweries in Ireland, England, Palestine, Israel and Kazakhstan.  It was while setting up a brewery in Kazakhstan, that Shaun met his future wife Lilia.  Lilia came to Moncton with Shaun on a 3 month vacation and decided to stay.  Shaun showed her the beer industry and Lilia did all of the financials for the business plan for Pump House Brewery (Lilia had worked as both a Manufacturing Engineer and Undercover Policy Officer in Kazakhstan).  Shaun is the idea guy and Lilia looks after the details.

The name Pump House was chosen to reflect Shaun’s role as a fireman.  Shaun retired from his role as a Captain this past November after 27 and a half years of service as a fireman.

Expansion
In 2004, a new brewery on Mill Road in Moncton with accompanying restaurant, the Barnyard BBQ, was opened.  Lilia was responsible for the design of the location and overseas all operations at both restaurants while Shaun looks after the brewery.

The original Pump House location at 5 Orange Lane focuses on the smaller batches, creating 8 HLs at a time.  The larger brewery located on Mill Road in Moncton produces 24 HL / batch.  Annual volume is approximately 5000 HL.

The brewery on Mill Road is as advanced as you’ll see for a brewery this size in North America.  It has a bottle washer, tunnel pasteurizer, flash pasteurizer, an EBI, and a FT50 to name a few of the features you likely won’t see in comparable breweries.

Future Plans
There are no immediate expansion plans for the brewery other than the addition of outdoor fermenters.  This is due in large part to the much longer conditioning time required for the Premium Lager that came out late last year (the lager takes 8 weeks as opposed to 2 to 3 weeks for the ales).

Shaun and Lilia planted a vineyard three years ago near Magnetic Hill and are planning on producing wine within the next three years.  They are also planning on getting into distilling within the next two years.

Distribution
Pump House beer is currently available in all provinces other than Quebec (due to inflated fees charged to protect local breweries).  By province, New Brunswick accounts for the largest percentage of sales followed by Alberta and Nova Scotia.

Blueberry is the top selling beer followed by Cadian Cream Ale and Fire Chief’s Red Ale while the still relatively new Premium Lager is gaining in sales.  Approximately 70% of their sales is in bottled beer as opposed to draft accounts.

Shaun and Lilia are looking to expand their premium line and also to start offering different seasonal beers in either bottles or cans.     Pump House does have a canning line in place but it has not gone into production as of yet (the machine they have can package 150 cans / minute).  They are planning on offering Blueberry and Thai Wheat in cans by this Fall.    They also plan to offer a variety 12 pack in the foreseeable future.

Pump House currently has over 100 draft accounts and kegs can also be ordered for special events and delivered to various parts of New Brunswick.

The Beer
Here’s a description of each beer taken directly from the Pump House website:

Year Round Beers:

Blueberry Ale – Blonde coloured ale with the wonderful essence of fresh blueberries. Sweet flavours of peppery blueberries, malts and spicy hops make this one a winner all the way. A one-of-a-kind refresher.

Cadian Cream Ale – A golden coloured ale lending itself to the wonderful malty aromas layered with just a kiss of spicy hops for a clean, smooth finish that will keep you coming back for more.

Fire Chief’s Red Ale – A deep tawny reddish hued Irish-inspired ale with a lingering nut-like maltiness. Very lightly hopped with a pleasant estery fruitiness expiring to wonderfully smooth finish. Slainte!

Scotch Ale – Deep brown-amber coloured with a rich smokey aroma. Flavours of caramel, chocolate and peated malts. With it’s silky smooth, lightly smokey, roasty character it is a fantastic gold medal winning example of the style.

S.O.B. (Special Old Bitter) – A deep honey-coloured unfiltered west coast style session beer with the classic fresh aromatic hop bouquet mingling with malty undertones for excellent balance finishing with a pleasant lingering bitterness. A great thirst quencher or the perfect buffer with spicy foods!

Pump House Premium Lager – A tribute to the Reinheitsgebot (beer purity law) of 1516, brewed using just barley, hops, yeast and water. Cold aged and matured for more than six weeks, there are no adjuncts, or artificial carbonation – resulting in a 100% natural lager.

Seasonal Beers:

Biere de Garde (January)
A Belgian/French ale style, chestnut brown in colour. Low bitterness but characterized by complex fruity esters and alcohol can be evident. 7.5% ABV

RPA – Rye Pale Ale (February)
Our Belgian style RPA has an inviting deep tawny copper colour and a spicy nose from the hefty quantity of malted rye married with the estery profile of the imported Belgian yeast. Light bodied, fruity and spicy with a lingering crisp finish. 5.0% ABV

Amber Ale (March)
Deep amber in colour with malty flavours of caramel and toffee, medium bitterness. Easing off winter’s stranger brews and into spring’s smoother ales. 5.5%-6.0% ABV

Maple Ale (April)
A malty amber ale with a twist – it’s brewed with fenugreek seeds and locally produced dark maple syrup lending a pleasant complexity with hints of maple to the brew. Medium mouthfeel with a smooth, clean finish. You know spring is here at last when this beer hits the taps! 5.0% ABV

IRA – India Red Ale (May)
Deep amber/red coloured ale dry hopped with Cascade, balanced with flavours of dark malts which give away to a smooth aftertaste. 5.7% ABV

Weizen (May, July, September)
A classic unfiltered German style wheat beer with a spicy clove-like, banana bouquet and flavour from the Weinstephan yeast strain. Malty and lightly acidic making this one very refreshing. Garnish with lemon. Prosit! 5.0% ABV

Thai-Wheat (June, August)
A blonde thirst-quenching wheat beer with the aromatic bouquet and flavours of spices, lemongrass and ginger. Lightly acidic and tart with a very clean finish. Pair it up with your favorite seafood dish or some spicy wings! 5.0 – 5.5% ABV

Raspberry Weizen (July)
A German style wheat beer bombarded with 40 kg of raspberries! This is a beer for the raspberry connoisseur – delectably tart and refreshing. Are we insane? Definitely not! 5% ABV

Oktoberfest (October)
Reflective of the season Oktoberfest has a rich amber hue, medium body and malty bouquet. Blending together 3 roasts of barley to create a delicious harmony of sweet flavours including caramel and toffee. The elegant bitterness imparted by the German Noble hops keeps it perfectly balanced and provides a wonderful transition from the lighter beers of summer to the winter’s heartier brews. Prosit! 5.5% ABV.

Schwarzbier (November)
Schwarzbier or “black beer” is a traditional German Style black lager. As the name implies it is black in colour yet very drinkable with subtle hints of chocolate and coffee leading into a light-bodied, clean finish. 6.5-7.5% ABV.

Winter Warmer (December)
Winter Warmer is a traditional malty-sweet English style that is brewed in the winter months and spiced with cloves, nutmeg and cinnamon. Deep dark amber coloured with a big malt presence and lingering spicy notes. Comfort food at it’s best! 7.0% ABV

Other season brews

Anise Brown
A fantastic English style brown ale laced with star anise! Strong bouquet of licorice and mint meld beautifully with the malt complexities and fruity undertones of this inviting but off-centered ale. Not your average brown ale! 5.0% ABV

Maltitude RIS
A big Russian Imperial Stout married with fresh locally roasted espresso beans, peated malt and demerara sugar. Dark and velvety with hints of spice, fruit, smoke, chocolate, raisins, roasted malts and espresso in the finish. Full bodied with a smooth warming finish. Think globally – drink locally! 10.0% ABV

Baltic Storm
Our Baltic Porter has a light roastiness with hints of fruit, smoke, plums, and chocolate. Medium bodied with a smooth and warm lingering finish. A perfect sipper to counter the cold New Brunswick winter. 8.2% ABV

Dementia Double IPA
This is pure hop bliss brewed with insane quantities of west coast hops! Every sip of this beer is akin to diving into a truck load of freshly picked hops, directly before the hefty kick of alcohol begins to numb your brain. The insanity sauce is brewed with Cascade, Amarillo, Tomahawk, Northern Brewer and Columbus Hops. Big, bold and sticky! 8.2% ABV. 100+ IBU’s

Hop Mess – Harvest Ale
An all organic wet-hopped imperial red harvest ale. Brewed with over 50kg of fresh, locally grown hand picked organic hops which are in the brew kettle within 24 hours of being harvested. 7% ABV.

Jumpers’ Freefall Ale
Copper coloured with good malty aroma, hints of honey and almond. Medium bodied with a well balanced crisp finish. This unique style is dedicated to all beer loving Canadian skydivers. 5.2% ABV

Dunkel Weizen
A dark unfiltered German style wheat beer with a spicy clove-like, banana bouquet and flavour from the Weinstephan yeast strain. Malty with a touch of roastiness, chocolate undertones and a lightly acidic finish. Prosit. 5.0% ABV.

Mug Club
The Pump House offers a mug club.  To join, you pay $20 for the mug and then $24 for the year (or pro-rated based on when you join). Joining the mug club entitles you to a larger mug for the cost of a regular pint and is in the shape of a fire hydrant.  There is a also free Christmas dinner for members at the Barnyard BBQ which also includes a tour of the brewery.  Mug club members were also recently given the chance to sample some hope heavy brews as part of an event in collaboration with the Atlantic Beer Festival.

Brewery Tours
Tours are available with a charge of $2 per person with a minimum of 10 people.  The tour includes samples of Pump House beer and should be scheduled in advance.

Awards
Pump House beers have won numerous awards over the years including 2005 Canadian Brewery of the Year.  They have been nominated three times for the Ernest & Young Entrepreneurs of the year and have been finalists for the awards twice.  Lilia has been named to the Profit Top 100 Female Entrepreneurs four years running and has gone up in the rankings each year.

Beer Festivals
Shaun continues to serve as co-chair for the Atlantic Beer Festival.  Pump House recently attended the recent Saint John Beer Fest and are planning to attend the Seaport Beer Festival and PEI Beer Festival.

Heading to the Atlantic Beer Festival in Moncton this weekend (tickets still available for the afternoon session) and not sure where to stop for a beer?  Here is my list of best beer bars in the Hub City:
The Laundromat (a.k.a. Marky’s) is located at 382B  St-George.  This is a must stop for any beer geek aficionado enthusiast looking to try something different.  This is the only place on the planet where you can purchase Acadie-Broue beer and also recently had some Shiretown Beer from Northern N.B. on tap.  They are up to 5 taps now and normally have a mix from Atlantic Canadian microbreweries.  They also feature an extensive line up of bottled beers from around the world that are not available anywhere else locally.
The Old Triangle Irish Alehouse is located at 751 Main Street.  What’s a list of beer bars without an Irish Pub?  The Old Triangle features a good selection of draught beer and some standard offerings of bottled beer.  The food is great and there are live acts performing nightly Wednesday to Saturday.
Tide & Boar Gastropub is located at 700  Main Street.  They offer a good selection of draught beer which includes offerings from Garrison, Picaroons, Guiness, Keith’s, Stella and Hoegarden.  They also have an interesting assortment of bottled beer (Mill Street, Unibroue, Chimay Red, Koninshoe La Trappe Trippel among them) and food menu (ever try a Boar poutine?).  In celebration of the AT Beer Festival, they will be tapping a cask conditioned Picaroons Yippee IPA,  this Friday, May 26th.
Last but not least are the two pubs run by the 2005 Canadian Brewery of the Year, Pump House Brewery.  The original location is located at 5 Orange Lane in downtown Moncton.  They offer their regular lineup and seasonal brews that can each be tried as part of a sampler tray.  The food is great, especially the wood fired brick oven pizza.
Across town, at the actual brewery location, is the Barnyard BBQ on 131 Mill Road.  Head over to the Barnyard is you want to drink your beer out of a Mason jar or want to enjoy a Southern themed menu with items such as Alabama Road Kill Chili, Ragin’ Cajun Gumbo, Dirty Bird, Hillbilly Backyard Steak and Texas Rodeo Buffalo Burger.  You can get a glimpse of part of the brewery and tours are available for $2 per person with a minimum of 10 people which includes samples of Pump House beer (tours should be scheduled in advance (506) 389-9042) .